Non-destructive testing

Ultrasonic thickness measurement
by drone

Ultrasonic thickness measurement by drone applies an ultrasonic probe against a metal wall using a contact drone, in order to measure the remaining wall thickness. It suits tanks, silos, cladding, pipework and steel structures located at height or in hard-to-reach areas.

Why use a drone

Measurement points at height without sending anyone up

Taking thickness readings on a tank or a vessel at height usually calls for scaffolding, a cherry picker or rope access, for a few minutes of actual measurement. The cost and lead time of setting up far exceed those of the measurement itself, and the operator works at height.

The contact drone applies the probe directly against the wall from the ground. Measurement points are defined with you in advance, taken one by one, and tied to their position on the structure so corrosion can be tracked from one campaign to the next.

  • No one working at height to take the readings
  • No scaffolding or cherry picker for a handful of points
  • Measurement points defined in advance and referenced on the structure
  • Repeatable campaigns to track thickness loss
Deliverables

Our non-destructive testing services

The campaign is prepared with your inspection department: material, surface condition, points to be taken and monitoring criteria.

Ultrasonic thickness measurement

Remaining thickness recorded at each defined point, using an ultrasonic probe applied to the wall by a contact drone.

Prior identification of measurement points

Definition and location of the points on the structure, based on your drawings and a preliminary visual survey.

Associated high-definition visual inspection

Documentation of the surface condition around each point: corrosion, blistering, coating breakdown.

Complementary infrared thermography

Identification of the areas to check first on a vessel or its insulation, before the measurement points are set.

Campaign report and monitoring

Recorded values tied to their position on the structure, comparable from one campaign to the next to track corrosion.

Use cases

When clients call us in

  • Corrosion monitoring on tanks, silos and vessels
  • Thickness checks on metal cladding and roofing
  • Verification of pipework and structures at height
  • Preparing a shutdown and targeting the areas to treat
  • Following up a visual inspection that revealed a suspect area
Frequently asked questions

Frequently asked questions

On which materials is the measurement possible?

Mainly on metal walls. Surface condition determines the quality of the reading: we check this during scoping, coating and corrosion included.

Does the installation have to be shut down?

It depends on the structure and on site rules. Many external campaigns are carried out without a shutdown; the point is settled with your inspection department.

How many points can be taken in one campaign?

It depends on how accessible the points are, on height and on wind conditions. We estimate this during scoping, based on your list of points.

Is the measurement as reliable as a manual reading?

The measurement technology is the same; the difference lies in how the probe is applied. Validity conditions are checked point by point during the campaign.

Can this be combined with a visual inspection?

Yes, that is the most common case: visual and thermal inspection guides the choice of points, and the ultrasonic reading quantifies the remaining thickness.

Our method

How a mission unfolds

Four steps, from the first conversation to the delivery of your data.

  1. 01

    Scoping

    We define together the perimeter, the accuracy required and the format of the deliverables.

  2. 02

    Flight preparation

    Feasibility study, analysis of site constraints and regulatory procedures.

  3. 03

    On-site acquisition

    Our remote pilots operate on site, without interrupting your activity.

  4. 04

    Processing and delivery

    Data processing, quality control and delivery of annotated results.

Nationwide coverage

We operate everywhere in France

Dronexperts operates across the whole of France. Our professional drone pilots travel to wherever your site is, anywhere in the country, and across Europe for the specific missions our industrial clients require.

Our 5 registered training centres — Paris West (Beynes, 78), Strasbourg (Schiltigheim, 67), Toulouse (Labarthe-sur-Lèze, 31), Marseille/Toulon (Le Castellet, 83) and Bordeaux (Mérignac, 33) — act as anchor points so we can reach every region quickly. They are starting bases, not a limit: we operate throughout France, with the same procedures, the same insurance cover and the same standards from one end of the country to the other.

Paris West — Beynes (78)

Our anchor point in Île-de-France: Paris, the inner and outer suburbs and the wider Paris basin.

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Strasbourg — Schiltigheim (67)

Our Grand Est base: Strasbourg, Colmar, Mulhouse, Metz, Nancy, Reims and the German and Swiss border areas.

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Toulouse — Labarthe-sur-Lèze (31)

Our Occitanie base: Toulouse, Montpellier, Albi, Tarbes, Perpignan and the whole South-West.

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Marseille / Toulon — Le Castellet (83)

Our Provence-Alpes-Côte d'Azur base: Marseille, Toulon, Aix-en-Provence, Nice and the Mediterranean coast.

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Bordeaux — Mérignac (33)

Head office and historical base of Dronexperts, in Nouvelle-Aquitaine: Bordeaux, La Rochelle, Limoges, Pau, Bayonne.

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Is your site far from all five centres? That is not a problem: our bases are starting points, not a service perimeter. We organise travel for the team and the equipment anywhere in France, and across Europe for specific missions, on quotation.

Thickness readings to take at height?

Tell us the type of structure, the number of points you have in mind and your operating constraints. We will come back to you with a proposal and a quote.

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